Copper Stranded Conductor

Stranded bare copper and copper alloy are suitable for overhead power transmission systems and overhead electric traction systems. 

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Copper Conductor

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Product Description

Copper Stranded Conductor

APPLICATION

Stranded bare copper and copper alloy are suitable for overhead power transmission systems and overhead electric traction systems.

DESCRIPTION

Conductor is concentrically stranded with bare copper or copper alloy wire.

SPECIFICATIONS

• BS 7884   • ASTM B 8     • DIN 48201-1    • TB/T 3111

 

BS 7884

Hard Drawn Copper Stranded Conductors

Nominal area of cross-section of stranded conductor Construction (stranding and wire diameter) Overall diameter of conductor (approx.) Nominal mass per unit length Resistance at 20 °C Minimum breaking load
Nominal Max.
mm² number/mm mm kg/km Ω/km Ω/km N
10 7/1.35 4.05 89.82 1.788 1.829 3752
14 7/1.60 4.8 126.2 1.273 1.303 5267
16 3/2.65 5.7 148.3 1.082 1.106 6194
16 7/1.70 5.1 142.4 1.128 1.154 5946
25 7/2.10 6.3 217.3 0.7391 0.7563 9073
32 3/3.75 8.06 296.9 0.5405 0.552 12400
32 7/2.46 7.38 298.2 0.5386 0.5497 12442
35 7/2.50 7.5 308 0.5215 0.5337 12860
50 7/3.00 9 443.5 0.3622 0.3706 18520
50 19/1.80 9 435.8 0.3727 0.3819 17700
70 7/3.55 10.65 621.1 0.2586 0.2646 25930
70 19/2.10 10.5 593.2 0.2738 0.2806 24090
95 19/2.50 12.5 840.7 0.1932 0.198 34140
100 7/4.30 12.9 911.2 0.1763 0.181 36540
120 19/2.80 14 1055 0.154 0.1578 42830
125 19/2.90 14.5 1131 0.1436 0.1471 45940
150 19/3.20 16 1377 0.118 0.1208 55940
150 37/2.25 15.75 1334 0.1233 0.1264 53880
185 19/3.55 17.75 1695 0.09582 0.09815 68860
185 37/2.50 17.5 1647 0.09981 0.1024 66490
12 3/2.30 4.95 112.4 1.743 1.78 6968
16 7/1.70 5.1 143.3 1.368 1.399 8883
22 7/2.00 6 198.3 0.9882 1.011 12290
25 7/2.10 6.3 218.7 0.8959 0.9171 13550
30 7/2.30 6.9 262.3 0.7469 0.7645 16260
35 7/2.50 7.5 309.9 0.6324 0.6471 19210
38 7/2.60 7.8 335.2 0.5847 0.5983 20780
45 7/2.90 8.7 417 0.4698 0.4809 24600
55 7/3.20 9.6 507.8 0.3859 0.395 29950
70 19/2.10 10.5 596.8 0.3316 0.3403 35990
75 7/3.70 11.1 678.8 0.2887 0.2954 38010
95 19/2.50 12.5 845.9 0.2343 0.24 51010
100 7/4.30 12.9 916.9 0.2138 0.2195 51160
120 19/2.80 14 1061 0.1862 0.1914 60890
125 19/2.90 14.5 1138 0.1739 0.1784 65310
150 19/3.20 16 1386 0.1428 0.1465 79530
150 37/2.25 15.75 1342 0.1493 0.1533 80490
180 19/3.50 17.5 1658 0.1196 0.1225 95140
180 37/2.50 17.5 1657 0.1209 0.1242 99330
200 19/3.70 18.5 1853 0.1068 0.1696 100900
240 19/4.00 20 2165 0.09153 0.09378 117900

 

ASTM B8  Standard

Size of Conductor Size of Conductor Nominal Conductor Diameler, in A Concentric Strand Area Mass dc Resistance at 20°C
cmil or AWG numbers mm² Class A A Class A Class B Reverse Concentric Compreseed Class B Diameter Unilay Compressed Diameter lbs/1000 ft kg/km Ω /1000 ft Ω/km
in in in in in in²
5000000 cmil 2530 - 2.58 2 581 - - 3.927 15 890 23 649 0.00218 0.00715
4500000 cmil 2280 - 2.448 2.448 - - 3.534 14 300 21 283 0.00242 0.00794
4000000 cmil 2030 - 2.307 2 309 - - 3.142 12 590 18 738 0.0027 0.00888
3500000 cmil 1770 - 2.158 2159 - - 2.749 11 020 16 401 0.00308 0.0101
3000000 cmil 1520 - 1.998 1.998 - - 2.356 9353 13 920 0.00356 0.0117
2500000 cmil 1270 - 1.823 1.824 - - 1.963 7 794 11 600 0.00427 0.014
2000000 cmil 1010 - 1.63 1.632 1.583 1.533 1.571 6175 9 190 0.00529 0.0174
1900000 cmil 963 - 1.59 1.59 1.542 1.494 1.492 5 866 8 730 0.00557 0.0183
1800000 omil 912 - 1. 547 1.548 1.502 1.454 1.414 5558 8 272 0.00588 0.0193
1750000 cmil 887 - 1.526 1.526 1 .480 1.434 1.374 5 403 8 041 0.00604 0.0198
1700000 cmil 861 - 1.504 1.504 1.459 1.413 1.335 5249 7812 0.00622 0.0204
1600000 cmil 801 - 1.459 1.459 1.415 1.371 1.257 4 940 7352 0.00661 0.0217
1500000 cmil 760 - 1.411 1.412 1.37 1.327 1.178 4 631 6 892 0.00705 0.0231
1400000 cmil 709 - 1. 364 1.364 1.323 1.282 1.1 4 323 6 435 0.00756 0.0248
1300000 cmil 659 - 1.314 1.315 1.275 1.236 1.021 4 014 5974 0.00814 0.0267
1250000 cmil 633 - 1.288 1.289 1.25 1.212 0.9817 3859 5 743 0.00846 0.0278
1200000 cmil 608 - 1.263 1.263 1.225 1.187 0.9425 3 705 5514 0.00882 0.0289
1100000 cmil 557 - 1.209 1.209 1.173 1.137 0.8639 3396 5 054 0.00962 0.0316
1000000 cmil 507 1.151 1.152 1.152 1.117 1.084 0.7854 3088 4 596 0.0106 0.0348
900000 cmil 456 1.092 1.094 1.094 1.06 1.028 0.7069 2779 4 136 0.0118 0.0387
800000 cmil 405 1.029 1.031 1.031 1 0.969 0.6283 2470 3676 0.0132 0.0433
750000 cmil 380 0.997 0.998 0.998 0.968 0.939 0.5800  2316 3447 0.0141 0.0462
700000 cmil 355 0.963 0.964 0.964 0.935 0.907 0.5498 2161 3216 0.0151 0.0495
650000 cmil 329 0.928 0.929 0.929 0.901 0.874 0.5106 2007 2 987 0.0163 0.0535
600000 cmil 304 0.891 0.891 0.893 0.866 0.84 0.4712 1 853 2 758 0.0176 0.0578
550000 cmil 279 0.853 0.853 0.855 0.829 0.804 0.432 1 698 2527 0.0192 0.063
500000 cmil 253 0.811 0.813 0.813 0.789 0.766 0.3927 1 544 2298 0.0212 0.0695
450000 cmil 228 0.77 0.772 0.772 0.749 0.727 0 3534 1 389 2 067 0.0235 0.0771
400000 cmil 203 0.726 0.726 0.728 0.706 0.685 0.3142 1 235 1 838 0.0264 0.0866
350000 cmil 177 0.71 0.679 0.681 0.661 0.641 0.2749 1 081 1 609 0.0302 0.0991
300000 cmil 152 0.657 0.629 0.63 0.611 0.594 0.2356 926.3 1 378.6 0.0353 0.116
250000 cmil 127 0.6 0.574 0.575 0.558 0.542 0.1963 771.9 1148.8 0.0423 0.139
No.0000 107 0.522 0 522 0.528 0.512 0.498 0.1662 653.1 972 0.05 0.164
No.000 85 0.464 0.464 0.47 0.456 0.443 0.1318 518.1 771.1 0.063 0.207
No. 00 67.4 0.414 0.414 0.419 0.405 0.395 0.1045 410.9 611.5 0.0795 0.261
No.0 53.5 0.368 0.368 0.373 0.362 0.352 0.08289 325.8 484.9 0.1 0.328
No, 1,3 wire 42.4 0.36 - - - - 0.06573 255.9 380.9 0.126 0.413
No. 1 42.4 - 0.328 0.332 0.322 0.313 0.06573 258.4 384.6 0.126 0.413
No.2,3 wire 33.6 0.32 - - - - 0.05213 202.9 301.9 0.159 0.522
No.2 33.6 - 0.292 0.292 0.283 - 0.05213 204.9 304.9 0.159 0.522
No.3.3 wire 26.7 0.285 - - - - 0.04134 160.9 239.5 0.201 0.659
No.3 26.7   0.26 0.26 0.252 - 0.04134 162.5 241.9 0.201 0.659
No. 4.3 wire 21.2 0.254 - - - - 0.03278 127.6 189.9 0.253 0.83
No.4 21.2 - 232 0.232 0.225 - 0.03278 128.9 191.8 0.253 0.83
No.5 16.8 - - 0.206 0.2 - 0.026 102.2 152.1 0.319 1.05
No.6 13.3 - - 0.184 0.178 - 0.02062 81.05 120.63 0.403 1.32
No.7 10.6 - - 0.164 0.159 - 0.01635 64.28 95.67 0.509 1.67
No.8 8.37 - - 0.146 0.142 - 0.01297 50.97 75.86 0.64 2.1
No.9 6.63 - - 0.13 0.126 - 0.01028 40.42 60.16 0.809 2.65
No.10 5.26 - - 0.116 0.113 - 0.008155 32.06 47.72 1.02 3.35
No.12 3.31 - - 0.0915 0.089 - 0.005129 20.16 30 1.63 5.35
No.14 2.08 - - 0.0726 0.071 - 0.003225 12.68 18.87 2.58 8.46
No.16 0.823 - - 0.0576 - - 0.002028 7.974 11.868 4.1 13.45
No.18 0.519 - - 0.0456 - - 0.001276 5.015 7.484 6.54 21.46
No.20 0.519 - - 0.0363 - - 0.0008023 3.154 4.694 10.3 33.8
No.22 0.324 - - 0.0288 - - 0.0005067 1.992 2.965 16.4 53.8
No.24 0.205 - - 0.0228 - - 0.0003176 1.249 1.859 26.1 85.6

– Class AA conductors are usually used in overhead lines where high strength and low flexibility are required.

– Class A conductors are suitable for covering with weather-resistant materials or for bare applications where more flexibility than Class AA is needed.

– Class B conductors are designed for insulating with various materials or for more flexible applications than Class A.

– Class C and D conductors offer even more flexibility than Class B and are used where extreme bending is required.

 

DIN 48201  Standard

Copper Stranded Wire

Nominal area Cross- sectional area Wire Number Wire Diameter Overall diameter Approx. mass per unit length Rated strength Current carrying
mm2 mm2 mm mm kg/km  kN capacity A
10 10.02 7 1.35 4.1 90 4.02 90
16 15.89 7 1.7 5.1 143 6.37 125
25 24.25 7 2.1 6.3 218 9.72 160
35 34.36 7 2.5 7.5 310 13.77 200
50 49.48 7 3 9 446 19.84 250
50 48.35 19 1.8 9 437 19.38 250
70 65.81 19 2.1 10.5 596 26.38 310
95 93.27 19 2.5 12.5 845 37.39 380
120 116.99 19 2.8 14 1060 46.9 440
150 147.11 37 2.25 15.8 1337 58.98 510
185 181.62 37 2.5 17.5 1649 72.81 585
240 242.54 61 2.25 20.3 2209 97.23 700
300 299.43 61 2.5 22.5 2725 120.04 800
400 400.14 61 2.89 26 3640 160.42 960
500 499.83 61 3.23 29.1 4545 200.38 1110

Note: Current carrying capacity are valid up to a frequency of 60 Hz,a wind velocity of 0.6 m/s, an initial ambient temperature of 35 °C and a conductor temperature of 70°C.

 

TBT 3111  Standard

Copper and Copper Alloy Stranded Wire

Type Section area Calculated overall  diameter Structure Single wire diameter Single wire Stranded wire (Nominal)
Min. tensile strength Min. elongation Min. breaking load Mass per unit length
Nominal Cross- sectional Before stranding After stranding
mm2 mm mm MPa MPa  kN kg/km
JT 70 65.81 10.5 1×19 2.1 430 410 0.7 27.45 596
JT 95 93.27 12.5 1×19 2.5 430 410 0.7 38.54 844
JT 120 116.99 14 1×19 2.8 430 410 0.7 48.01 1059
JT 150 147.12 15.75 1×37 2.25 430 410 0.7 61.21 1334
JTM 25 24.25 6.3 1×7 2.1 520 494 11.98 218
JTM 35 34.36 7.5 1×7 2.5 520 494 16.97 309
JTM 35 34.93 7.65 1×19 1.53 520 494 17.26 316
JTM 50 49.48 9 1×7 3 520 494 24.44 446
JTM 50 48.35 9 1×19 1.8 520 494 23.88 438
JTM 70 65.81 10.5 1×19 2.1 520 494 32.51 596
JTM 95 93.27 12.5 1×19 2.5 520 494 46.08 844
JTM 120 116.99 14 1×19 2.8 520 494 57.79 1059
JTM 150 147.12 15.75 1×37 2.25 520 494 72.67 1334
JTMH 25 24.25 6.3 1×7 2.1 620 589 14.28 218
JTMH 35 34.36 7.5 1×7 2.5 620 589 20.24 309
JTMH 35 34.93 7.65 1×19 1.53 620 589 20.57 316
JTMH 50 49.48 9 1×7 3 620 589 29.14 446
JTMH 50 48.35 9 1×19 1.8 620 589 28.48 438
JTMH 70 65.81 10.5 1×19 2.1 620 589 38.76 596
JTMH 95 93.27 12.5 1×19 2.5 620 589 54.94 844
JTMH 120 116.99 14 1×19 2.8 620 589 68.91 1059
JTMH 150 147.11 15.75 1×37 2.25 620 589 86.65 1334
JTMM 70 65.81 10.5 1×19 2.1 620 589 38.76 596
JTMM 95 93.27 12.5 1×19 2.5 620 589 54.94 844
JTMM 120 116.99 14 1×19 2.8 620 589 68.91 1059
JTMM 150 147.11 15.75 1×37 2.25 620 589 86.65 1334
JTCZ120 120 119.75 14.21 1×37 2.03 520 494 59.16 1092

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